Nikhil Navale

As a dedicated Mechanical Engineer with expertise in Product Lifecycle Management (PLM), I am committed to leveraging my technical and management skills to drive innovation and excellence in the engineering field. Currently pursuing an MBA in Engineering Management from IU International University of Applied Sciences, Berlin, I aim to combine my extensive knowledge of mechanical design, research, and development with advanced management principles to lead cross-functional teams and optimize product development processes.

My goal is to secure a challenging and rewarding position in PLM where I can utilize my proficiency in CAD/CAE tools, Six Sigma methodologies, and lean manufacturing to enhance product efficiency and quality. I aspire to contribute to a dynamic organization by implementing innovative solutions, ensuring seamless integration of design and manufacturing processes, and driving continuous improvement initiatives. Through my work, I seek to foster long-term relationships, deliver high-value engineering solutions, and contribute to the company's strategic growth and success.

Mechanical Design Engineer - Mahindra MTBD (R&D Division) (25/01/2023 to 15/03/2024)

Worked in the Vehicle Integration Division ensuring and monitoring total vehicles built for different projects.

Engaged in the Technology Development Center, working on cutting-edge technology projects for HCV and ICV.

Utilized PLM software Teamcenter and CAD/CAE software CATIA.

Conducted DFA, DFM, and DFMEA clearances through the ME, PE, and service departments.

Project Associate - Indian Space Research Organization (ISRO) (07/2019 to 24/01/2023)

Worked on an ISRO-funded project at the Department of Electronic Science, Pune University named SPACE ELECTRIC AND MAGNETIC SENSOR (SEAMS).

Involved in the design and development of space payload assembly.

Achieved one patent grant and another in process.

Focused on assembly integration and testing, 3D CAD modeling, and simulations for structural, vibrational, and thermal load, followed by DFMEA.

Developed prototypes using a 3D printer and performed assembly testing.

Project Trainee Engineer - SKF India LTD, Chinchwad, Pune (09/2017 to 02/2018)

Worked on a Six Sigma project to increase bearing production output.

Implemented 5S, mistake-proofing, just-in-time, Kaizen, PDCA cycle, and root cause analysis.

Project Fellow - Design Innovation Center (DIC), SPPU, Pune (06/2018 to 07/2019)

Involved in product development of quick solar panel cleaning assembly and non-conventional heat engine.

Engaged in design, modeling, and simulations of structures.

Granted a patent for the quick solar panel cleaning assembly.

Engineering Project - High Energy Material Research Lab, DRDO, Pune (2015 to 2016)

Designed and developed carriage assembly for liner coating machine for coating missile motors.

Utilized CAD software NX, CATIA, and CAE software ANSYS for design and development.

Education

MBA in Engineering & Management (Pursuing) - IU International University of Applied Science, Berlin, Germany

Post Graduate Diploma: Computer-Aided Product Design (2018-19) - Design Innovation Center (DIC), SPPU (Achieved Outstanding Grade with 9.11 CGPA)

Bachelor of Engineering: Mechanical Engineering (2012 to 2016) - Savitribai Phule Pune University (First Class with Distinction, 68.2%)

Skills and Expertise

3D CAD Modeling: Proficient in GD&T, structural, vibrational, and thermal load simulations, DFMEA analysis.

Software/Tools: CATIA, SolidWorks, NX, PROE, AutoCAD, ANSYS, COMSOL.

Additive Manufacturing/3D Printing: Prototype design.

Six Sigma and Lean Manufacturing: DMAIC, FMEA, 5S, mistake-proofing, just-in-time, Kaizen, PDCA cycle, root cause analysis.